Product Development Mechanical Engineer
CertainTeed - Valley Forge, PA

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Through innovation and creative product design, CertainTeed has helped shape the building products industry for more than 100 years. Founded in 1904 as General Roofing Manufacturing Company, the firm made its slogan "Quality Made Certain, Satisfaction Guaranteed," which quickly inspired the name CertainTeed. Today, CertainTeed® is North America’s leading brand of exterior and interior building products, including roofing, siding, windows, fence, decking, railing, trim, foundations, pipe, insulation, gypsum, ceilings and access covers.

Headquartered in Valley Forge, Pa., CertainTeed and its affiliates have more than 6,000 employees and more than 65 manufacturing facilities throughout the United States and Canada. In 2008 the group had total sales of more than $3 billion

Job Responsibilities:
Apply technical knowledge, original thinking, and ingenuity to solve design problems and develop new products and plastic formulations. Plan, lead, and report on projects; maintaining scope, schedule and cost commitments. Utilize mechanical engineering and material science expertise along with best practice methodology to deliver robust product designs and make sound decisions. Be comfortable working in a team environment and collaborate cross functionally with all roles and levels of the business. The Group will be dependent on the expertise of this key individual to help mold future new products and growth of the business.

Out-of-town travel estimated at approximately 10% (plant visits, outside lab testing, trips to observe product installations, vendor interface, etc.).

Major Responsibilities:
New Product Development:
•Develop innovative products that meet customer expectations, quality and financial requirements, and industry and government compliance standards.
•Apply design for safety, manufacturability and other best practices.
•Lead brainstorm and ideation sessions to create innovations that solve market needs.
•Develop product prototypes and looks/works models for design validation, aesthetics, performance and usability reviews. Comfortable with machining tools, rapid prototype assembly and hands on field testing.
•Lead the experimentation and validation of new plastic compound formulations, working with outside resin and micro-ingredient suppliers.
•Become familiar with and able to apply appropriate governing agency requirements, such as ASTM, to designs. Develop test plans that prove product compliance.
•Create 3d CAD models and assemblies using SolidWorks. Create detail drawings, part and product specifications for tooling and manufacturing control.
•Manage multiple product development projects using a Stage/Gate process with a focus on defining the timeline and key milestones. Ensure deliverables are executed on time, to cost and to quality specification.
•Create test plans in cooperation with our lab and/or outside labs that confirm the design goals. Collaborate with operations to establish qualification and QC manufacturing criteria.
•Assess and optimize existing products for application, field performance, or manufacturing improvements, and develop line extensions.
•Monitor and benchmark competitive products and identify design alternatives.
•Understanding of plastic extrusion and molding manufacturing process, capabilities and design requirements.
•Work directly with outside vendors for part sourcing, engineering support, material development, etc.

Product Specification Support:
•Oversee/generate comprehensive DFMEA documents, Engineering Product Specifications, Quality and Audit Plans and Engineering drawings.
•Draft, review and approve ECN spec changes.
•Develop detailed CAD drawings with appropriate control dimensions and parameters.

Failure Analysis:
•Gather pertinent data and coordinate C-T response (product testing, etc.) – recommend design improvements, as required, to prevent reoccurrence of problems.
•Conduct field investigations, failure recreation studies and field trials.
•Manage and coordinate benchmarking test activities vs. competitive products.

Required Background:
•B.S.M.E., B.S. Material Science, or B.S. Chem, E with at least 5+ years of product design/analysis experience, and a demonstrated record of success delivering innovative products and working collaboratively in previous positions. Experience designing thermoplastics and thermoset material products is required. Knowledge of extrusion and injection molding processes is important. Strong 3d modeling skills and experience with machining, rapid prototyping and hands on product testing are preferred.

Skills Required:
•Demonstrated ability to create innovation in products or materials and apply critical thinking skills to develop multiple solutions and determine the best path.
•Project management skills and experience working in a cross functional stage/gate product development process.
•Ability to work independently and in a team atmosphere.
•Good communication skills with a focus on clear, concise and accurate written and oral presentation.
•Must be proficient in Microsoft Office applications (Outlook, Word, Excel, PowerPoint)
•“Hands-on” abilities needed – should be capable of preparing mock-ups and test samples using machining and rapid prototyping tools.
•A strong sense of urgency; aggressive and driven to succeed and to overcome all obstacles, while maintaining a positive team environment.
•Familiarity with general building techniques, materials, plastic extrusion, and polymer compounding/processing.
•Knowledge of government/agency code compliance and industry testing.

SAINT-GOBAIN - 17 months ago - save job - block
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About this company
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There's no uncertainty about CertainTeed's business. A subsidiary of French industrial giant Compagnie de Saint-Gobain,...